What are the main factors that contribute to EV battery aging

What are the main factors that contribute to EV battery aging

The main factors contributing to electric vehicle (EV) battery aging can be categorized into calendric aging (time-dependent) and cyclic aging (usage-dependent) processes:


1. Calendric Aging (Storage-Related)

  • Temperature: High ambient temperatures accelerate chemical degradation and increase internal resistance. For every 10°C (50°F) reduction in operating temperature, battery lifespan can approximately double.
  • State of charge (SOC): Storing batteries above 90% SOC causes rapid electrolyte breakdown and solid-electrolyte interphase (SEI) layer growth.
  • Time: All lithium-ion batteries degrade progressively, even without use.

2. Cyclic Aging (Usage-Related)

  • Depth of discharge (DOD): Large discharge cycles (e.g., 60% DOD) cause more stress than multiple small cycles (e.g., 20% DOD).
  • Charging speed: Frequent DC fast charging generates excess heat, accelerating electrode degradation.
  • Energy throughput: Total energy moved through the battery directly correlates with capacity loss.

3. Environmental & Behavioral Factors

  • Thermal management: Liquid-cooled systems (e.g., Tesla) degrade ~2.3% annually versus 4.2% for air-cooled (e.g., Nissan Leaf).
  • Driving habits: Aggressive acceleration, heavy loads, and steep climbs increase current draw, straining the battery.
  • Charge maintaining: Keeping SOC between 20%-80% minimizes stress, while full charges or deep discharges exacerbate aging.

4. Internal Degradation Processes

  • SEI growth: Electrolyte decomposition forms insulating layers on electrodes, reducing lithium-ion availability.
  • Lithium plating: Low-temperature charging deposits metallic lithium on anodes, permanently reducing capacity.
  • Electrolyte dry-out: Degraded electrolytes increase resistance and create thermal runaway risks.

These factors collectively reduce capacity (range) and power (acceleration/charging speed) over time, typically leading to 8-15 year lifespans under normal conditions.

Original article by NenPower, If reposted, please credit the source: https://nenpower.com/blog/what-are-the-main-factors-that-contribute-to-ev-battery-aging/

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