New Beginnings in the Year of the Horse: Enhancing Manufacturing Intelligence with ROKAE’s 45kg Intelligent Collaborative Palletizing Workstation

As the Year of the Horse commences, ROKAE Robotics is excited to unveil its groundbreaking 45kg Intelligent Collaborative Palletizing Workstation. This innovative solution addresses efficiency bottlenecks and flexibility limitations in palletizing scenarios, offering industries such as food and beverages, pharmaceuticals, daily chemicals, and new energy a new, efficient palletizing solution. This advancement empowers clients to enhance their manufacturing capabilities in the new year and achieve success swiftly.

01 Intelligent Collaborative Palletizing Workstation: Six Advantages to Boost Manufacturing

45kg Load Capacity

Equipped with the ROKAE CR series flexible collaborative robot, this workstation boasts a maximum load capacity of 45kg, a maximum working radius of 2246mm, and a maximum palletizing height of 2600mm. The first and second axes utilize RV reducer transmission design, enhancing rigidity and load-driving capability, enabling it to effortlessly meet the demands for heavy loads and high-speed palletizing.

TÜV-Level Safety

Safety is prioritized with a SIL3 level independent safety controller and dual-channel redundant monitoring, ensuring that a single fault does not compromise safety functions. The workstation has passed 21 TÜV safety function certifications and overall TÜV functional safety certification, demonstrating superior safety performance. The collision detection sensitivity, enhanced by high-precision joint torque sensors, is improved tenfold, enabling intelligent sensing for safe human-robot collaboration in close proximity. It also supports external safety devices such as radars and light curtains to create a comprehensive safety defense.

High Efficiency: 9-20 Boxes Per Minute

Utilizing advanced motion control algorithms, the workstation achieves industry-leading palletizing speeds of 9-20 boxes per minute, increasing production efficiency by over 20%. The elimination of singular point trajectory planning and global vibration suppression technology ensures that palletizing actions are executed quickly and smoothly, resulting in neat stack formations.

Joint Force Sensing Technology

With built-in torque sensors in the robot joints, the workstation provides sensitive force perception, enabling precise compliance dragging teaching and collision stopping. This feature enhances both palletizing efficiency and product quality rates.

Zero-Code Rapid Deployment

Featuring a self-developed palletizing technology package and a graphical operation interface, the workstation requires no specialized programming skills. It automatically generates stacking patterns and palletizing paths, enabling even staff with no prior experience to quickly grasp the system. The modular design supports plug-and-play functionality, allowing for installation and deployment to be completed in just 30 minutes, with reserved forklift openings for flexible movement between production lines, thereby shortening changeover and redeployment periods.

Versatile Operations for Flexible Production

With a lifting height of 520mm and the capability to store over 500 recipes, the workstation supports various operational modes, including multiple pickups and releases, sequential pickups, and single pickups. This versatility covers 99% of product specifications and allows for quick changes with the push of a button. Full-bus communication and expandable IO interfaces provide adaptability to different production environments, fully meeting the flexible production needs of enterprises.

02 Customized Palletizing Technology Package for an Enhanced User Experience

Addressing common challenges in palletizing scenarios, such as high operational thresholds and inflexible production changes, ROKAE has integrated 3D vision, AI algorithms, and flexible end effectors into a new intelligent palletizing technology package. This innovation elevates ease of use and intelligence to new heights. With a graphical operation interface, users can complete a single drag-and-teach and four-step guided setup without any programming knowledge, mastering the system with ease. The AI stacking algorithm automatically generates stacking patterns based on input dimensions, completing configuration in just two minutes and enhancing debugging efficiency. The production interface supports one-click product changeovers, allowing for a complete change in just five minutes, making the process both convenient and efficient. The workstation accommodates various functions, including multiple pickups and releases, addressing complex palletizing needs.

03 Proven Across Multiple Industries: A Preferred Solution for Leading Enterprises

ROKAE’s intelligent palletizing solution is compatible with five-axis collaborative palletizing robots and currently offers a comprehensive product matrix covering load capacities from 17kg to 45kg. With core advantages such as safety, ease of use, high flexibility, and quick deployment, it has been widely adopted by leading enterprises across industries like food and beverages, daily chemicals, pharmaceuticals, logistics, and printing. This technology accelerates and enhances the intelligent manufacturing process across various sectors. In the new energy sector, it is employed for palletizing aluminum battery shells, achieving damage-free handling and significantly improving product yield. In the food and daily chemical industries, it serves top companies such as Panpan, Luzhou Laojiao, and Unilever, effectively breaking through production line bottlenecks with solutions like “dual-line dual-side” and “multiple pickups and releases.” In small appliance manufacturing, it works with industry leaders like Midea, utilizing high-precision 3D vision for accurate identification and placement of goods, ensuring production cadence and precision. In the pharmaceutical sector, it provides automated palletizing solutions for various pharmaceutical companies, effectively minimizing human contamination and errors.

Latest News

08 2026/01 ROKAE Robotics showcased at the “14th Five-Year Plan” Achievements Exhibition of Chinese Manufacturing, empowering China’s intelligent manufacturing with “Robots + AI” strength.

29 2025/12 Embodied Leap and Ecological Prosperity: The 2025 Global Embodied Intelligent Robot Cutting-Edge Technology and Industry Ecological Cooperation Conference successfully concluded. Hosted by ROKAE Robotics, the conference gathered top experts, industry leaders, and ecological partners from the field of embodied intelligence and robotics to engage in in-depth discussions on technological breakthroughs, scenario implementations, and ecological collaboration, aiming to foster consensus and develop a blueprint for the high-quality development of the global embodied intelligence industry.