How do the emissions from electric vehicle manufacturing compare to those from conventional vehicles

How do the emissions from electric vehicle manufacturing compare to those from conventional vehicles

Electric vehicle (EV) manufacturing produces significantly higher emissions than conventional internal combustion engine (ICE) vehicle production, primarily due to battery manufacturing. However, EVs offset this initial carbon debt through lower operational emissions.

Manufacturing Emissions

  • EV manufacturing: Produces roughly double the emissions of ICE vehicles, with over 7 tons of CO₂e attributed to a 75-kWh battery alone. Total production emissions for an EV can exceed 10–15 tons of CO₂e, including ~4 tons for battery production (smaller packs).
  • ICE manufacturing: Generates 5–10 tons of CO₂e during production, with only 26% of lifetime emissions tied to manufacturing (vs. 46% for EVs).

Key Factors in EV Battery Emissions

  1. Materials: Mining and refining lithium, nickel, cobalt, and graphite contribute heavily to emissions.
  2. Energy sources: Factories using renewable energy reduce battery-related emissions by up to 50% compared to coal-dependent facilities.

Lifetime Emissions Comparison

  • Operational phase: EVs produce 110 grams of CO₂ per mile (including electricity generation), while ICE vehicles emit 410 grams per mile.
  • Break-even point: EVs offset their higher manufacturing emissions within 1.4–1.9 years of use due to lower energy consumption (~100 mpgE vs. 25 mpg for ICE).
  • Total lifecycle: A typical EV emits ~110g CO₂/mile over its lifespan, compared to ~410g CO₂/mile for ICE vehicles.
Category EV (75-kWh battery) ICE Vehicle
Production CO₂e 10–15+ tons 5–10 tons
Operational CO₂ 110g/mile 410g/mile
Break-even Time 1.4–1.9 years N/A

EVs’ manufacturing emissions remain higher, but their efficiency and clean-energy potential ensure lower lifetime emissions in most regions.

Original article by NenPower, If reposted, please credit the source: https://nenpower.com/blog/how-do-the-emissions-from-electric-vehicle-manufacturing-compare-to-those-from-conventional-vehicles/

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