How do lithium-sulfur batteries compare to lithium-ion batteries in terms of cost

How do lithium-sulfur batteries compare to lithium-ion batteries in terms of cost

Lithium-sulfur (Li-S) batteries cost significantly less to produce than lithium-ion (Li-ion) batteries due to sulfur’s abundance and low price. Sulfur is a non-toxic, widely available material priced around $382 per metric ton (compared to cobalt at ~200× higher cost per ton), reducing reliance on expensive metals like cobalt, nickel, and manganese.

Cost comparison:

  • Li-S batteries: Lower raw material costs (sulfur is ~100–200× cheaper than cobalt per ton), with simplified cathode composition.
  • Li-ion batteries: Higher costs due to cobalt, nickel, and lithium mining, which are environmentally intensive and price-volatile.

While Li-S batteries offer cheaper materials, their shorter lifespan (300–500 cycles vs. Li-ion’s 1,000+ cycles) and lower technological maturity may affect long-term cost efficiency in applications requiring durability. However, for high-energy-density uses where weight matters (e.g., aerospace, EVs), Li-S batteries’ lower upfront material costs provide a compelling advantage.

Original article by NenPower, If reposted, please credit the source: https://nenpower.com/blog/how-do-lithium-sulfur-batteries-compare-to-lithium-ion-batteries-in-terms-of-cost/

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