Battery X Metals Achieves Major Milestone with Real-World Validation of Innovative EV Battery Rebalancing Technology

Battery X Metals Validates Breakthrough EV Battery Rebalancing Tech in Real-World Trials
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Battery X Metals Inc. has made significant strides in transforming electric vehicle (EV) battery maintenance with the successful real-world validation of its proprietary battery rebalancing technology, developed through its subsidiary, Battery X Rebalancing Technologies Inc. This milestone builds on the provisional patent filings announced in April, representing a breakthrough in enhancing the lifespan and efficiency of lithium-ion batteries used in EVs.

The company’s Prototype 2.0 rebalancing machine was tested on battery packs from both passenger and commercial vehicles. A recent trial involving a 96-cell Nissan Leaf battery pack—typically a common out-of-warranty EV—demonstrated the machine’s precision by recovering 100% of capacity lost due to imbalances and restoring 1.95 ampere-hours, which translates to a 3.9% increase in usable capacity. In another, more challenging trial, a 144-cell battery pack from a commercial Class 3 electric truck was tested. Despite facing significant imbalance and degradation, the system successfully recovered 66.3 ampere-hours, amounting to a 37.7% recovery of the battery’s rated capacity, while again achieving a 100% recovery of imbalance-related losses.

“These trials confirm what we submitted to the USPTO,” stated Massimo Bellini Bressi, CEO of Battery X Metals. “Our technology is effective—and it performs well in real-world conditions, where imbalance-related degradation directly impacts EV performance, range, and overall lifespan.”

**Unlocking a Multi-Billion Dollar Market**

As EV adoption accelerates, maintaining battery performance beyond manufacturer warranties presents a growing challenge. By 2031, approximately 40 million EVs are expected to fall out of warranty, highlighting an urgent need for cost-effective reconditioning solutions. Battery X’s rebalancing technology directly addresses this issue by restoring performance to lithium-ion batteries suffering from common voltage imbalances. Traditional battery management systems (BMS) often cut off power based on the weakest cell, wasting the battery’s full potential. In contrast, Battery X’s system ensures that all cells charge and discharge evenly, enhancing safety, boosting energy output, and prolonging battery life.

**Backed by the National Research Council of Canada**

In addition to real-world EV testing, the technology has received validation from the National Research Council of Canada (NRC). A test involving 15-cell LiFePO₄ modules produced remarkable results: after inducing an imbalance, Battery X’s technology restored nearly all lost capacity, increasing output from 46.24Ah back to near-original levels.

**Compact Design, Commercial Readiness**

Prototype 2.0 signifies a considerable advancement in both functionality and readiness for field deployment. It boasts:
– A compact design suitable for mobile use
– Multi-function diagnostics for State-of-Health (SOH) assessments
– Insulated tool kits and battery lifts for operator safety
– Enhanced connectivity for data integration and future upgrades

These innovations position the platform for commercial scaling, catering to fleets and private EV owners while offering solutions that could save billions in replacement costs and support sustainability goals.

**Two Patent Applications, One Vision**

Battery X has filed two provisional patents with the USPTO:
1. **Battery Pack Adjustment System**: A smart, equalization-based system for achieving uniform state of charge (SOC) across cell groups.
2. **Two-Wire Charging & Remote Voltage Detection**: A novel method that simplifies system complexity by utilizing the same wire pair for both charging and voltage monitoring.

Together, these innovations aim to redefine battery health management through real-time balancing, reduced hardware requirements, and a scalable design for modern EV and grid storage systems. As Battery X Rebalancing Technologies continues its validation phase, it plans to conduct testing across various battery platforms and chemistries, paving the way from provisional to full utility patents and positioning the firm as a frontrunner in the expanding EV battery rebalancing and lifespan extension market.

With the global demand for EVs intensifying, Battery X is well-positioned to tackle one of the industry’s most significant challenges: ensuring that aging batteries operate more efficiently, longer, and more sustainably.