Advancements in Thermal Management for Electric Vehicles: Key Developments and Innovations

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News on Thermal Management

Elkem Showcases Advanced Solutions at Inter-battery 2025

On February 26, Elkem announced its participation in Inter-battery 2025, taking place in Korea. The company will present cost-effective products that emphasize electrical integrity and fire-resistant properties, along with essential electronic protections like sealing, bonding, and potting.

UAES Launches First Thermal Management Module for BEVs

United Automotive Electronic Systems Co., Ltd. (UAES) has produced its first thermal management module for battery electric vehicles (BEVs). This module includes components such as a coolant channel runner plate, an electronic coolant valve, an electronic coolant pump, a battery cooler, and an expansion valve.

Airtificial to Supply Robotic Technology for SEAT Cupra

On February 21, Airtificial Group signed a contract with a German Tier-1 supplier of battery cooling systems for SEAT Cupra. The agreement involves the development and delivery of turnkey intelligent robotics for assembly equipment, to be executed at Airtificial’s robotics intelligence business unit.

Technotrans Secures BTMS Order from European EV Bus Manufacturer

On February 17, Technotrans announced it received a follow-up order from a prominent European electric bus manufacturer. The company will provide battery thermal management systems (BTMS) for various e-bus series, ensuring reliable battery temperature control for safe operation.

Continental Develops Cooling Line for Hydrogen Powertrains

On February 11, Continental AG revealed the development of a cooling line for hydrogen powertrains in commercial vehicles, significantly reducing ion penetration into the media circuit. The material has been developed by ContiTech and utilizes a synthetic rubber mixture.

Turntide Integrates UK Operations and Plans Expansion in India

On January 14, Turntide Technologies announced plans to integrate its three UK facilities into a centralized engineering campus in Gateshead. This move will consolidate its Sunderland site, focused on energy storage, and its Cramlington site, which specializes in thermal management components like fans and pumps.

Eberspaecher Opens New Plant in Poland

Eberspaecher Group announced the opening of a new 12,500 sqm production facility in Przylesie, Poland. This plant has a 30% increase in production capacity compared to its previous site in Olawa and will manufacture thermal management systems for electric city buses and coaches.

Kongsberg Automotive Wins Contract for Coolant System Assemblies

Kongsberg Automotive ASA has secured a new contract worth over EUR 24 million for its Nylon (PA612) coolant system assemblies used in electric vehicles. This 10-year contract will commence production in 2027 and was awarded by a forward-thinking manufacturer of passenger vehicles.

Shanghai Automobile Air-Conditioner Accessories to Invest in Morocco

On November 29, it was reported that Shanghai Automobile Air-Conditioner Accessories Co., Ltd. will invest RMB 100 million in Morocco to set up a wholly-owned subsidiary. This new entity will include a factory dedicated to manufacturing air conditioning parts.

MAHLE Restructures Group and Plans Acquisition

MAHLE GmbH announced a restructuring aimed at improving efficiency and accelerating the MAHLE 2030+ strategy, focusing on electrification and thermal management. Effective January 1, 2025, the company will reduce its business units from five to three.

MAHLE to Present Technologies at CES 2025

On November 26, MAHLE GmbH revealed plans to showcase its thermal management and electrification technologies at CES 2025. The exhibit, themed “Efficiency in Motion,” will feature a lightweight, high-performance fan inspired by the wings of nature.

Valeo and ROHM Semiconductor Collaborate on Power Electronics

Valeo and ROHM Semiconductor announced a partnership to develop the next generation of power modules for electric motor inverters, leveraging their combined expertise in power electronics management.

BMW Steyr Plant Enhances Thermal Management for EVs

On November 20, BMW Austria announced that its Steyr plant is fully responsible for developing thermal management systems for all BMW Group battery-electric vehicles. This innovation aims to enhance EV range by up to 15%.

Modine Supplies Thermal Solutions for GILLIG Hybrid-Electric Buses

On October 22, Modine announced its role as the thermal management supplier for GILLIG, a leading manufacturer of heavy-duty transit buses in the U.S., providing advanced battery thermal management systems for their hybrid vehicles.

CERTINA Group Acquires Thermal and Acoustical Shielding Plants

CERTINA Group has signed an agreement to acquire two plants from ElringKlinger AG that produce thermal and acoustical shielding. The acquisition includes sites in Sevelen, Switzerland, and Buford, USA, with the transaction expected to close by year-end.

Technotrans Expands Battery Cooling Systems Production

On September 18, Technotrans announced a follow-up order from a major European electric bus manufacturer, continuing its contract to supply additional battery thermal management systems to three product lines.

Conclusion

The advancements in thermal management technology across various companies highlight the growing importance of efficient systems for electric and hybrid vehicles. These innovations are crucial for enhancing performance, safety, and sustainability in the automotive industry.
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